10 Best Sawzall Blades for Metal 2021: Finest Quality Picks

best sawzall blades for metal

Whether you are a skilled professional, a construction worker, or a DIY enthusiast, your primary focus is to select the best equipment needed for your job. In the field of tooling and craftsmanship, reciprocating saws are undoubtedly among the top most used tooling machinery among the handymen, particularly in metal cutting applications. But the durability and performance of these reciprocating saws is highly dependant on the type of Sawzall blades you use for metal cutting.

When your job requires as much strength and vigor as that of a craftsman, you do need to rely heavily on the durability of your equipment. Choosing inappropriate Sawzall blades for metal cutting will result in many recurring problems. Quick wearing off of the blade teeth, dull cutting actions, non-precise cutting performance, slow material removal rate, and rough finishes are the major problems that occur while cutting metals.

The constant changing and buying of these Sawzall blades and the consequent accidents the dull teeth may cause will only give you distress and you will not be able to maintain your productivity. Hence, the selections of the best Sawzall blades for metal is crucial for extended productivity and durability.

Luckily for you, we have made the selection process for these blades easier by consulting with the professionals of the tooling world and thoroughly researching the market ourselves. By coupling their opinions with our extended research, we have compiled for you, a list of the best Sawzall blades for metal cutting that will help you in selecting the most appreciate and durable blades for your metal cutting applications.    

1. EZARC R626PM Reciprocating heavy metal saw blade:

EZARC R626PM Reciprocating heavy metal saw blade

EZARC has been a well-known contester when it comes to the area of power tools and workforce services. They have achieved this level of customer satisfaction with their highly reliable, robust, and efficient saw blades. One their finest, the EZARC R626PM Sawzall blade, comes with the highest of qualities for efficient and professional cutting work. 

These blades come in a pack of five and have long-lasting characteristics owing to their high quality built using high strength bimetal with cobalt teeth in their manufacturing. Extremely long life on these blades will provide the professional workers and DIY enthusiasts with hindrance free usage making their work fluent and optimized. 

Its cobalt teeth paired with high strength M24 bi-metal can handle any type of heavy-duty cutting jobs efficiently. The additional strength imparts durability while you are working as it resists the high temperature that results due to friction in heavy metal cutting, rendering the chance of meeting or disfiguring of blades under work, almost negligible. 

With its sharp teeth geometry, aggressive teeth assembly, and a special shank angle design, it provides faster cutting speeds with maximum accuracy and minimum tolerance for a highly delicate job. Easier cutting and low tolerance will make any cutting process professional with a high-level finish. To further increase its utility, the EZARC R626PM comes with a wider and thicker blade design for a stabilized cutting performance. 

Pros

  • Highly strengthened with bi-metal and cobalt teeth
  • Precise and smoother cutting due to its sharp teeth design and 14 TPI
  • Long-lasting and durable with M24 metal
  • Wider blades for stable cutting

Cons

  • Blades do not fit all brands of saws

2. LENOX Bi-metal saw blade with Power Blast Technology

LENOX Bi-metal saw blade with Power Blast Technology

LENOX has established itself as one of the eldest and authentic power tools and accessories manufacturer with a dedicated fan following. All over the world, professionals, and DIY workers use LENOX tools for their tooling aspirations. Its build quality, suing bi-metal construction, causes it to last long proving multiple usages for the consumers. 

With its unique power blast technology, the blade is imparted additional straight for jobs involving heavy cutting and high temperatures for extra resistance and endurance. This greatly reduces the chances of breakage that can cause serious injuries to the user while damaging the work as well.  

Having a versatile set of blades, it can go through most jobs quite easily with a smoother and finer cutting action. Any type of metal ranging from thin to medium can be easily cut through these efficient blades, making it perfect for small scale cuttings and DIY aspirations. Bimetal manufacturing of these blades provides heat resistance for long jobs as well.

The manufactures at LENOX have introduced a completely new T2 technology that imparts a degree of flexibility to the blades causing them to endure bends while cutting a wide range of metals. It provides shatter resistance and has gathered numerous positive reviews regarding its twice as long life and efficient cutting action.

Pros

  • 18TPI is best for medium thickness metals
  • Shatter and bending resistance with the new T2 technology
  • Versatile blade for versatile jobs
  • Durable due to bi-metal construction

Cons

  • Teeth might get damaged during heavy metal cutting due to its high 18 TPI

3. Diablo Steel Demon Bi-Metal Reciprocating Saw Blades

Diablo Steel Demon Bi-Metal Reciprocating Saw Blades

Diablo has been one of the most prominent competitors in the realm of power tools and their related accessories. They have developed an ever-growing fan following with their innovative designs and long-lasting products. Carrying the same tradition, their finest, the Diablo steel demon saw blade is one of the most versatile and durable sawing blades available on the market.

The diablo steel demon comes in a pack of 25 blades proving to be quite economical. The bi-metal construction imparts extra durability and stent for long-lasting usage. Its versatile blade design provides maximum performance rendering it ideal for various cutting applications such as auto-dismantling, fire and rescue, and construction and demolition projects.

With its additional Perma-Sheild Coating, the maker s at Diablo has provided this model with extra durability, heat, and shatter resistance for long and efficient cutting life. The Diablo steel demon is one of the most durable sets of blades out there. Variations of 14 and 18 TPI will handle all your innovative needs. 

Keeping up with their tradition, the Diablo steel demon saw blade also includes a 1-year warranty against breakage and shattering. Considering the long and durable life of these blades that come in a pack of 25, the Diablo steel demon is one of the most economical and robust sets of blades available in the market. 

Pros

  • Robust bi-metal construction for long life.
  • 1-year warranty with excellent customer service.
  • Pack of 25 for extra usage and budget-friendly/
  • Extra protection through Perma-shield coating.

Cons

  • An extra protective layer might cause slow cutting under moderate pressure for heavier metals.

4. JANCHI S922BF Heavy Duty Metal Cutting Reciprocating Saw Blades 

JANCHI S922BF Heavy Duty Metal Cutting Reciprocating Saw Blades

The JANCHI manufacturers are providing valuable tool accessories almost 50% cheaper than other branded products making them one of the fastest-growing market competitors in the field. Their products are on their way to becoming one of the most frequently used products all over the world by skilled professionals and domestic DIY enthusiasts. The S922BF saw blade is no different gathering loads of positive reviews and customer satisfaction.

Their 14 TPI 6 inch blades and bi-metal construction guarantee you a 50 % extended life due to higher strength than normal HSS. moderate blade length and flexible body will provide you with shatter resistance for longer usages. Sharp shank angle provides smoother cuts with greater blade contact for maintaining cutting speeds. 

With their fast and straight cut action, they are ideal for heavy metal cuts ranging from 3-8mm for metals sheets and 10-100mm diameter for pipes. The fast cutting action will help you perform the work in a short time efficiently under a high workload. The hook angle on these blades allows you to reach even the sharpest corners in your operation. 

The innovative and versatile design of JANCHI blades provides you the liberty to install them with almost all major reciprocating saw brands in the market. Nullifying the need to buy various products and help you save some money by investing wisely. A protective coating is also employed to provide heat resistance as well. 

Pros

  • Sharp tip makes it easier to reach corners in plunge cuts.
  • Fast cutting action with a high hook angle allows vigorous cutting.
  • A higher shank angle allows deeper contact for maintaining high speeds.
  • Bi-metal construction and protective layer for extra durability.

Cons

  • Not suitable for metals having large bolts.

5. Freud DS0914BF25 Steel Demon Bi-Metal Reciprocating Blade

Freud DS0914BF25 Steel Demon Bi-Metal Reciprocating Blade

Freud has made its impact on the global power tools market through its innovative designs and extra efficient performances. The DS0914BF25 carries the same reputation with its new and innovative dual tooth design that will provide you with faster cutting and higher material removal rates.

The dual blade design comes with a double tooth configuration that will provide you with faster and deeper cuts and a high material removal rate. Its small gullet size impart extra durability in addition to its bi-metal construction and Perma-shield layer coating. The Freud blades are also heat treated for extra detergent and long-lasting application. 

The Perma-shield stops blades from gumming and melting off while also imparting corrosion resistance. Its full contact arched design provides you with deeper cuts and high teeth contact for faster working. More teeth within the material will boost up your cutting applications and make them time efficient. 

Coming in a pack of 25 with a variation of TPI options from 14 to 18 coupled with their non0stick Perma coating and dual configuration for cleaner and faster cuts while also imparting durability, the Freud blade is carrying the tool market by a storm gathering bunch of positive reviews with a huge following of satisfied customers. 

Pros

  • Dual tooth blades
  • Double configuration for faster material removal and durability
  • Arched design for more teeth contact and deeper cuts
  • 9-inch blade for longer metals sheets

Cons

  • The extra length makes them versatile but susceptible to breakage as well.

6. Bosch RM618 Metal Cutting reciprocating blades

Bosch RM618 Metal Cutting reciprocating blades

Bosch is one of the most prominent names in the fields of tools manufacturing and hardware accessories. They have kept their legacy through their innovative designs and efficient tool performances over the years. Their excellent customer support has gathered them tons of fans and their Bosch RM618 blades are no different.

With their bi-metal construction, pair setting teeth assembly, and thin kerf, they are guaranteed to provide high durability and smooth cutting operations for every user out there. Their outstanding blade toughness comes from the sturdy construction of their cutting edge. 

The added feature of a zero degree hook angle, these blades will help you in performing smoother cutting actions resulting in fine cuts for ferrous and non-ferrous metals alike. They are arguably the most suitable blade when it comes to sheet metal cutting. A 3-degree tilt angle assures optimum TPI and teeth contact for faster operations. 

The pair-setting geometry of the teeth results in deeper, faster cuts and high material removal rate with a long life. The assembly features two teeth facing towards the left followed by two more facing rightwards. Flexible and thin bodies of these blades assure a finer cut, less breakage, and easier starts for your cutting requirements. 

Pros

  • Uniques pair-setting design assembly for faster cuts.
  • Strengthened cutting edge for durability.
  • Zero degrees hook angle provides various cutting actions for ferrous and non-ferrous metals.
  • Optimum tilt angle to guarantee the best teeth contact.

Cons

  • Features only in 18 TPI option which can cause blades to wear off after some time.

7. DEWALT DWA4186 Reciprocating Saw Blades:

DEWALT DWA4186 Reciprocating Saw Blades

If you are looking for the most economical set of blades with great value for money, the DEWALT blades are the ones to go for. They have made their reputation as one of the most affordable and efficient tool manufacturers all over the world. The DEWALT DWA4186 carries the same legacy through its innovative designs and great prices, coming in a pack of 5.

The proprietary coating on these blades coupled with their carefully controlled manufacturing process provides almost 2 times the strength of other competitive blades. The innovation comes with their uniques back angle design and variable pitch options for all your varied needs. 

The variations available are from 14 to 18 TPI blades and the back angle design imparts strength with efficient cutting performance. The 1-inch tall blade body and a 0.24-inch thick blade provide extra durability when it comes to long working on heavy duties. This will prevent breakage and bending when you are performing cutting on heavy parts.

Thicker blades save you from injuries while cutting, making them ideal for domestic uses and cutting rebar and cold rolled steel. Featuring a high back angle blade design help you in executing any cutting operation you need with ease and safety. 

Pros

  • Back angle design for better cutting
  • Innovative manufacturing process imparting extra strength
  • Variable pitch and TPI provides high utility
  • Long and thick body prevent injuries and hazards

Cons

  • Thicker blades dull quicker than the thinner ones.

8. KOWOOD S-series Saw Blades:

KOWOOD S-series Saw Blades

Whether you need to cut off a metal sheet or chop off a wooden log, the KOWOOD S-series blades are one of the most versatile and multi-functional blades you can get. Their various blade designs and multi-purpose tools will fulfill your every cutting need with efficient and fast performance. 

The wide range of these blades ensures optimum and complete compatibility with every reciprocating saw manufacturing brands out there, diminishing the need to look for more blades constantly for every other different operation you perform. Their  HCS bi-metal construction makes them durable for long term usage and will not fail on you during operation. 

With one of the most prominent varieties of reciprocating saw blades, these KOWOOD tools will perform your different functions without having to research and go through the trouble of finding another product. Versatility is the key to many professionals out there.

Coming in a pack of 6, with a moderate 6 inches height, these all-purpose sets of blades are one of the cheapest and economical sets of blades you can ever buy. The high level of utility comes from the fact that these sets come with a wide range of blade types that will fulfill your every cutting need for various materials.   

Pros

  • All-purpose blades 
  • Various multi-functional blades affordable in a single package.
  • Compatible with all the reciprocating saw brands
  • Affordable and high value for money

Cons

  • Medium strength 

9. Toolman S644D Reciprocating Saw Blades:

Toolman S644D Reciprocating Saw Blades

Toolman manufactured tools have always been among the best due to their versatility, multi-functional usees, and their robust built. The S644D carries the same tradition with its high-quality high carbon steel manufacturing blades with suitable variations for cutting both woods and metals efficiently. 

Coming in various ranges and types, the most prominent feature of these blades in the low TPI of just 6 teeth per inch which is more robust, shatter-resistant, and tough than any other variant available. They are perfect for cutting woods and pressure-treated lumber. With a half-inch universal shank, they are quite compatible with various reciprocating saw brands out there. 

High resistance toward shattering will provide you with the finest finish for your cutting operations. Moreover, the higher TPI models can cut wood among various other metals and alloys. Even the metal sheets embedded with hard nails are no match for this tough blade cutting action. 

All the blade variations of 6,14 and 18TPI are heat-treated for extra strength and durability. They are one of the most long-lasting blades for multi-dimensional applications. One of their finest and latest, the jigsaw blades are on top of the list when it comes to efficient cutting leaving minimal waste behind. 

Pros

  • Comes in 6 TPI having the highest of straight and durability.
  • Can cut bolts and nails embed in sheet metals without breakage and shattering.
  • Heat treatment imparts extra toughness.
  • Caters to various applications involving wood and other heavy metals.

Cons

  • Lower compatibility in the 6TPI variant.

10. WORKPRO 32-Piece reciprocating saw blades set

WORKPRO 32-Piece reciprocating saw blades set

If you are an organized person and prefer to arrange your tool in a systematic manner, the WORKPRO blade sets are the best option available for you. The prominent feature in these blades is that they come with a saw blade organizer pouch. The operating life of these blades is greatly affected by the way you handle them both on the work and off it.

The organizer pouch will keep your blades well organized and help you maintain the, for a long time. Apart from a great user-friendly pouch, these blades also have different types to fulfill your different cutting applications on woods and other metals. The wood cutting blade is made entirely of Cr-V steel and is best for applications involving no nails.

The metal blades are made of bi-metal and are tough and durable for extended usage over many years. They can work on various applications and cut a wide range of materials and thicknesses. The WORKPRO also offers a staggering 24 TPI blade for the finest cuts you could ever achieve for a super fine finish.

The ergonomics are also carefully considered when it comes to WORKPRO blades. They will assure comfort and easiness of handling when in extended periods of usage. Also, the weight of this blade is kept optimum for less tiring operations. 

Pros

  • 24 TPI blade for the finest of finishes.
  • Bonus organizer pouch for blades
  • Suitable for wood and metal cutting applications.
  • Ergonomics considerations are up to mark

Cons

  • May bend when performing heavy duties. 

Buying Guide 2021: Quick Evaluation Factors To Get Best Sawzall Blades For Metal

The best Sawall blades for metal cutting need to be selected after considerable evaluation. If the wrong blade is bought, powering through metal can become a nightmare, as this process not only generates ample amounts of heat but can also potentially lead to blade fracture.iate

To guarantee a seamless cutting operation, choosing the best Sawzall blades for metal is essential. We have developed a personalized buying guide that encompasses all foundational factors that contribute to the decision of buying appropriate reciprocating saw blades for metal. 

That being said, here is our list for the top attributes you should consider when treading the market for some Sawzall blade-metal action:

Blade Durability

There is a reason we have featured blade durability as a top-priority factor. Given the fact that metals are dense, hard, and have a unified grain structure, getting through them requires a lot of sustained power. The blade you choose for metal cutting must have the capacity to endure the counter-stresses applied by metal being cut and be sturdy, durable, and dependable.

Strength and durability are affected by blade material. While there are blade variants such as high-carbon steel and high-speed steel, we recommend a blade made out of a mixture of metals (also known as alloy blade) or bi-material blade. These types of blades are not only durable but can also provide a much smoother cut.

Blade Thickness

Generally, tooling-experts suggest that thicker blades are more durable when put to the metal cutting test. But, arbitrarily buying thicker blades can also prove counter-productive. If you buy a blade that is too thick, it will not allow enough leverage while handling because of its weight and stiffness, and hence will fracture under sustained pressure.

Thin blades are known for their flexibility and efficiency. Because they can swivel around when making a cut, they can absorb excess bending and vibration stresses and can last longer. We recommend that you go for the best Sawzall blades for metal that are neither too thin or thick. Finding the perfect balance will guarantee you a good trade-off between stiffness and flexibility.

Teeth Per Inch

The nature of tasks determines the minimum amount of Teeth Per Inch (TPI) that must be present on cutting blades. A general tooling rule states that Sawzall blades that have less than 10 TPI, are only suitable for softer materials such as wood. These blades can be used for pruning, firewood, or other nail-embedded wood.

To select the best Sawzall blades for metal cutting, we suggest that you should look in the range of 14 TPI to 24 TPI. Dense metal projects, that require a lot of cutting power will demand a blade that has TPI greater than 18.

Blade Length

The final attribute that you need to carefully evaluate before choosing the best Sawzall blade for metal is blade-length. There is no specific recommendation for this feature because choosing an appropriate blade length depends on the nature of your project and personal preference.

As the length increases from short to long, the blade starts to lose its rigidity and power, however at the same time, it gains flexibility and heat dissipation. Given this trade off, we suggest that you select a blade length that does not compromise on aggressive cutting, while at the same time has sufficient maneuverability and heat-expendability.