Best Sawzall Blades

Best Sawzall Blades Buying Guide

Whether you are a season tooling expert or a do-it-yourself home-professional, getting your hands on an appropriate power tool might be important, but to really extract the best performance from your saws, you need to get the best Sawzall blades. Choosing the best reciprocating saw blades is important for both successfully executing cutting tasks, and getting an efficient operation.

Selecting the best Sawzall blades has a lot of nuance to it. This decision has to be made on numerous factors such as the material of blades, the material of the subject to be cut, and much more. Given the fact that this can look like a complex task, we have you covered with a comprehensive buying guide, to find the best Sawzall blades.

Blade Material

Material evaluation is an important domain when looking for the best Sawzall blades. There are many options out there but the most common variants revolve around two materials: High Carbon Steel (HCS) and High-Speed Steel. When it comes to HCS, this material is both soft and more flexible, hence providing greater leverage when cutting. So if you have to operate on softer wood and plastics then this is the right choice for you.

HSS cutting blades are heat-treated hence they are much more sturdy than their HCS counterparts. While they can be a little expensive, the life of Sawzall blades made by high-speed steel can last up to five times longer. But, the tradeoff here is that these blades are more prone to breaking because they cannot endure bending. You should hence choose the material according to your cutting requirement.

Blade Length

There are several considerations to keep in mind when selecting the best Sawzall blade cutting length. Firstly, shorter blades are known to be more rigid and powerful, hence they can guarantee a straighter cut. Whereas, longer blades can expend more heat, and have greater flexibility because of the increased surface area. 

To reduce slipping while cutting dense logs, the blade length should always exceed the extent of the object to be cut. However, getting a blade that is too long is also undesirable as these lead to violent wobbling and can potentially cause accidents. 

Blade Thickness

Standard reciprocating saw blades range from 0.035’’ to 0.062’’ depending on the nature of cutting jobs. To figure out where your personalized requirement lies on the thickness scale, understanding how thickness affects blade operation is important.

Thicker blades are more durable and can effectively prevent bending and vibration failures. The sturdy element of their structure also gives them the capacity to sustain heavier feed for grueling jobs. On the other hand, thinner blades, while they are the standard for most cutting tasks, do not pack the extra durability to resist the pressure posed by dense trees and demolition. 

Number of Teeth Per Inch

Sawzall blades are manufactured to have 3-24 teeth-per-inch (TPI). This variable determines the speed at which a reciprocating saw is able to cut, and the quality of cut as well. While a smaller TPI count can generate more cutting power to get quicker results, it leaves rough edges.

On the other hand, blades with a higher TPI count, while cut slowly, they leave a much finer surface once the job has been executed. Metal and dense materials require Sawzall blades that lie within the 12-18 TPI range. To choose the most suitable TPI count for you, evaluate the nature of your cutting task and also the traits of the subject material.